Essex Bay Engineering Complete Facilities list

Essex Bay Engineering Facilities List

Our growing facility has over 50 employees supporting all aspects of Essex Bay Engineering. We currently are using sapce in two buildings with welding, orbital welding, tube bending, and assembly housed in the same building. Administrative staff, Design, engineering and CNC Milling & Manufacturing are housed in another.  Quality Assurance has stations in both buildings.

EBE Engineering and Design

All CNC Equipment Supported With PRO-E, Kubotek Key Creator (CADKEY) Solutionsware Cad/Cam Software,  Mastercam Routing, Solidworks -  Estimation & Document Control Using E2 Shop Systems

  • 3D Modeling/2D Drawings
  • Reverse Engineering of Existing Parts
  • Prototype CNC Machining

CNC Turning Equipment

  • (2) Mazak QT 8: Capabilities, 8 inch diameter by 11 inches long
  • Mazak QT 10 Capabilities, 10 inch diameter by 12 inches long
  • Mazak Mill Turn 12 Capabilities 18 inch diameter by 12 oal w 3 axis drilling and milling
  • (2) Mazak Integrex 100 Full 5 Axis Turning and Milling up to 10 inches

Manual Turning Equipment

  • Hardinge Chucker: Capabilities, 6 inch diameter by 5 inches long
  • Birmingham Lathe: Capabilities, 21 inch diameter by 40 inches long

Milling

  • Mazak - All Mazak Milling Centers W/ 30 Tool Changers
    • Mazak VQC 15/40 Pallet: Envelope, X22.02 Y16.0 Z11.0
    • 2 Mazak VTC 16’s: Envelope X42.00, Y16.0, Z 16.0
    • Mazak VCN 410 V Envelope X30, Y16 Z16.0
    • Mazak VCN 410 V Envelope X30, Y16 Z16
    • Mazak H400 W/ 6 Pallet Pool 20 x 22  x 16
    • (3) Mazak HTC400 W Pallet Changer 20 x 22 x 16
  • Prototrac
  • Pototrac AGE 3 3 Axis: Envelope, X14.0 Y14.0 Z21.0
  • 2 Prototrac AGE 3 3 Axis: Envelope, X14.0 Y14.0 Z21.0
  • Hurco VMX 24 Envolope 24 x 20 x 22
  • Hurco VMX 42 Envolope 42 x 24 x 26
  • Hurco

Welding and Fab Equipment

  • Weld Procedure / Welder Qualification IAW ASME Section IX or Custom Specification
  • 3 TUBEMASTER ORBITAL WELDING STATIONS  1/8’’  TO 1-1/2’’ TUBING FULL PENETRATION
  • SWAGELOK  ORBITAL WELDING STATIONS  1/8’’  TO 1-1/2’’ TUBING FULL PENETRATION
  • 5 MILLER SINCROWAVE 250 TIG WELDING  STATIONS
  • 2 MILLERMATIC 251 MIG STATIONS
  • 1 MOBILE OFF-SITE WELDING TEAM
  • CNC FORMING CAPABILITY UP TO 1-1/2’’ DIA TUBE
  • INEGRATED ELBOWS ,TEES,  EXPANDING & ROLLING

Inspection Equipment

  • BROWN & SHARPE CMM Envelope X18” x Y24” x Z16”
  • ROAMER ARM 4’ SUPPORTED BY  PC-DMIS (8ft MEASURING RANGE
  • 2 BROWN & SHARPE TESA HEIGHT
  • BROWN & SHARPE MICRO HEIGHT
  • VARIAN AUTO TEST 947 HELIUM LEAK DETECTION
  • FULLY EQUIPPED MANUAL INSP DEPT
  • ALL INSPECTION EQUIPMENT CALIBRATED &TRACABLE TO NIS
  • Brown and Sharp CMM Fully Automated X18 Y 24 Z16