Experience, Quality, Technology
A Fully Integrated Campus for Advanced Manufacturing
At Essex Bay Engineering, precision is more than a goal—it’s embedded in the infrastructure of our campus. Purpose-built to support advanced manufacturing and prototyping, our facilities include dedicated spaces for CNC machining, welding and fabrication, inspection, engineering and design, and specialized services like water jet cutting, 3D printing, and wiring harness fabrication.
From high-performance 5-axis CNC machines to custom-designed tooling and inspection systems, our campus is equipped to handle a diverse range of production needs. Every stage of the process—concept, design, cutting, assembly, and QA—is supported in-house, ensuring seamless integration and tight control over quality and lead times.
Whether you’re sourcing critical components or complete assemblies, Essex Bay Engineering delivers ISO 9001:2015-certified results with the reliability and responsiveness your project demands.
Engineering and Design
All CNC Equipment Supported With PRO-E, Kubotek Key Creator (CADKEY), CAMWorks, and Mastercam software. Routing, Estimation & Document Control Using E2 Shop Systems.
3D Modeling/2D Drawings
Reverse Engineering of Existing Parts
Prototype CNC Machining
Production Machining
CNC Turning Equipment
(2) Mazak QT 8: Capabilities, 8-inch diameter by 11 inches long
Quickturn 200 with Milling Capability
Mazak QT 10 Capabilities, 10-inch diameter by 12 inches long
Mazak Mill-Turn 12 Capabilities 18-inch diameter by 12 oal w 3 axis drilling and milling
(2) Mazak Integrex 100 Full 5 Axis Turning and Milling up to 10 inches
(3) Mazak Integrex 200 Full 5 Axis Turning and Milling up to 16 inches
(2) Mazak Integrex 200 with Back Spindle and Turret Full 5 Axis Turning and Milling up to 12 inches
1 Serviced By GL Robot Automated Load and Unload.
– (1) Mazak Integrex 150 W Full Secondary Milling Vise and Automated work Handling
– (1) Mazak Integrex J300 Full 5 Axis Turning and Milling up to 22inches
Manual Turning Equipment
2 Hardinge Chucker: Capabilities, 6-inch diameter by 5 inches long
Birmingham Lathe: Capabilities, 21-inch diameter by 40 inches long
Birmingham Lathe: Capabilities, 8-inch diameter by 20 inches long
Milling
(2) Mazak VC-300’s Envelope X 16, Y16, Z16.0
Mazak VTC 16’s: Envelope X22.00, Y16.0, Z 16.0
Mazak VCN 410 V Envelope X30, Y16 Z16.0
(2) Mazak VCN 530’s Envelope X42, Y24, Z24
(2) Mazak VCU 500’s Envelope X40, Y24 Z20
Mazak VTC 300 Envelope X62, Y32, Z30
Mazak H4800 Horizontal Machining Center w/ Palletech Continuous Operation
(4) Mazak HTC400 W Pallet Changer 20 x 22 x 16
(5) Pototrac AGE 3 Bridgeport style 3 Axis: Envelope, X14.0 Y14.0 Z21.0
(2) Mill Power Bridgeport style Axis: Envelope X14.0 Y14.0 Z21.0
(3) Haas UMC-750 Trunnion Style 5 Axis Mills X30.0 Y20.0 Z20.0
(2) Haas UMC-1000 Trunnion Style 5 Axis Mills X40.0 Y25.0 Z 25.0
Welding & Fab Equipment
Weld Procedure / Welder Qualification IAW ASME Section IX or Custom Specification
(6) ARC orbital welding Stations 1/8’’ – 0’’ Tube full Penetration up to 3/16 wall.
(2) Swagelok Orbital welding Station 1/8 to 1-1/2” tube Full Penetration to 3/16 wall.
3 Miller Sincrovave 250 Tig Welding Stations
3 Miller Sincrowave 350 Tig Welding Stations
2 MILLERMATIC 251 MIG STATIONS
1 Braze Station
(3) Mandrel CNC Tube Benders with Forming Capability up to 1-1/2 inch
Integrated Elbows and Tees****Rolling and Expanding
OMADA 50 ton Press Brake
OMAX 60120 Waterjet X 126.00 inch, Y 62.00 inch Z 10.00 inch
Bodor 5 Axis Automated Tube Laser 9 inch Max Round 6.7 inch Max Rectangle .32 Max SST Thickness
Inspection Equipment
Brown and Sharpe Cmm Envelope X18 x Y24 x Z16 manual
Brown and Sharpe Cmm Envelope X18 x Y24 x Z16 DNC
Brown and Sharpe Cmm Envelope X36 x Y48 x Z24 DNC
Roamer Arm 4’ Supported by PC DMIS and Power Inspect Tube Measuring (8ft Measuring Range)
(5) Brown and Sharpe Tesa Hights up to 28inches
(2) Brown and Sharpe Micro Hights up to 44 inches
Library of over 500 Manual Measuring tools Pins, Mics, Calipers, Inside Mics, Protractors Profilometers ext.
(2) Varian Model 979 Helium Mass Spectrometer Leak Detectors
All Inspection Equipment Tracible to NIST
General
Both Shops Serviced Two Fork Trucks up to 8000 Lbs Capacity
Automated and Manual Saws up to 10 inches round and 24 ft in length
A fleet of 6 Vans, Pickups, and Box Trucks Servicing Local Customers and Vendors